80V 4 Wheel Electric Forklift

The 80V 4-Wheel Electric Forklift series is engineered to bridge the performance gap between traditional Internal Combustion (IC) trucks and zero-emission electric material handling equipment. Built around a high-voltage 80V AC architecture, this platform delivers sustained high torque, rapid acceleration, and gradeability performance comparable to diesel equivalents, while eliminating exhaust emissions and reducing maintenance overhead.

 

Designed for intensive indoor operations and demanding semi-outdoor industrial yards, this series accommodates rated capacities from 2,500 kg to 5,000 kg at a 500 mm load center.

 

 

Model	Rated Capacity	Load Center	Lift Height (Standard)	Turning Radius	Travel Speed (Loaded)
80V-25	2,500 kg	500 mm	3,000 mm	2,240 mm	16 km/h
80V-30	3,000 kg	500 mm	3,000 mm	2,350 mm	16 km/h
80V-35	3,500 kg	500 mm	3,000 mm	2,420 mm	15 km/h
80V-40	4,000 kg	500 mm	3,000 mm	2,600 mm	14 km/h
80V-50	5,000 kg	600 mm	3,000 mm	2,800 mm	14 km/h

 

 

High-Voltage Efficiency: The 80V electrical system operates at lower amperage than standard 48V setups, resulting in reduced thermal loss, longer operational cycles per charge, and consistent power output under heavy loads.

 

TCO Reduction: Eliminates internal combustion engine maintenance items (oil changes, filters, exhaust system upkeep) and reduces brake wear through regenerative braking technology.

 

All-Weather Adaptability: IPX4-rated electrical enclosures and sealed drive/pump motors allow reliable operation in humid, dusty, or semi-outdoor loading environments.

 

Ergonomic Operator Environment: Floating cabin design isolates chassis vibration, reducing operator fatigue during multi-shift operations.

 

 

Manufacturing & Automotive Assembly: Continuous parts transfer along long assembly lines requiring zero indoor exhaust and precise inching control.

 

Logistics & Distribution Hubs: High-throughput cross-docking operations handling heavy palletized goods across multi-shift schedules.

 

Food & Beverage Warehousing: Clean operation environment requirements met with non-marking solid tires and zero tailpipe emissions.

 

Building Materials & Timber Yards: Semi-outdoor loading zones utilizing high ground clearance and robust mast channels to handle bulky, uneven loads.

 

 

Drive & Pump System: Dual AC drive motors provide independent wheel control for tight cornering and superior traction on wet or uneven surfaces. The separate AC hydraulic pump motor delivers adjustable oil flow for precise mast lifting and tilting.

 

Axles & Steering: Heavy-duty cast steer axle with integrated high-angle steering cylinder offers a tight turning radius and high structural durability against impact.

 

Braking System: Hydraulic service brake paired with regenerative braking. Releasing the accelerator pedal automatically initiates energy recovery back to the battery while slowing the truck.

 

Thermal Management: Continuous thermal monitoring sensors embedded in both drive and pump motors protect against overheating during continuous heavy ramp-climbing cycles.

 

 

Matching power supply to operational intensity is critical for fleet efficiency. We support two primary configurations:

 

Lead-Acid Battery (Standard Heavy Duty)
Voltage/Capacity: 80V / 500 Ah to 700 Ah configurations available.

 

Maintenance: Side-extraction battery rollout configuration allows standard pallet jack or forklift changeouts, minimizing downtime during multi-shift operations.

 

LiFePO4 Lithium-Ion Battery (Maintenance-Free)
Voltage/Capacity: 80V / 400 Ah to 600 Ah modular configurations.

 

Charging Profile: Opportunity charging capability (0% to 80% charge in approximately 2 hours) allows charging during standard break periods without damaging cell integrity.

 

Environmental Tolerance: Integrated thermal management system ensures reliable performance in ambient temperatures ranging from -20°C to 55°C.

 

 

Tailor the machine to your exact facility layout and operational requirements:

 

Mast Types: 2-stage wide-view masts, 3-stage full-free lift masts, and container-specific low-clearance masts.

 

Attachment Readiness: Integrated hydraulic valve blocks supporting sideshifters, fork positioners, bale clamps, and paper roll clamps.

 

Cabin Variations: Open overhead guard (standard), semi-enclosed steel canopy with windshield, and fully enclosed cabin with HVAC (Heating, Ventilation, and Air Conditioning) for cold-chain or extreme winter environments.

 

Tire Choices: Solid pneumatic tires, non-marking solid tires (for indoor epoxy flooring), or dual-front drive wheels for high-traction mud/gravel yards.

 

 

OPS (Operator Presence System): Automatically cuts hydraulic lifting and driving functions when the operator leaves the seat.

 

Automatic Speed Reduction: Lowers travel speed proportionally when cornering to prevent tip-over risks.

 

Mast Lowering Interlock: Prevents accidental hydraulic release when the ignition is switched off.

 

Visibility Engineering: Optimized overhead guard profile and wide-spaced mast chains offer clear forward and upward sightlines during high stacking.

 

 

For global distributors, equipment rental companies, and fleet operators, we offer complete customization capabilities:

 

Private Labeling: Custom corporate body color schemes, customized dashboard logos, and serialized asset tagging.

 

Specification Tuning: Custom controller parameter settings (max speed, acceleration curves, hydraulic response) programmed via handheld diagnostic tool.

 

Compliance Support: Documentation packages aligned with regional import and workplace safety standards.

 

 

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